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Shincci Waste Heat Sludge Dryer SHS Series

Waste heat dryer utilized low-graded excessive thermal source, such as flue gas waste heat; Steam or Steam condensate water
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Shincci Waste Heat Sludge Dryer SHS Series

Technology

Shincci™ Low Temperature Sludge dryer can achieve sludge volume reduction, stabilization, sterilization, and reutilization. Its outlet dried sludge granule can be disposed with gasification, blended-burning, incineration; can be utilized as biofuel, construction material, cement material and landfilling material; It is applicable to transform any type of dewatered sludge (10% minimum dry content) into a dry, such as municipal, printing, dyeing, papermaking, electroplate, chemical, and leather, granulated product with a dry-solids content that can be adjusted within a range of 15% to 90%.


Working principle

Waste heat dryer utilized low-graded excessive thermal source, such as flue gas waste heat; Steam or Steam condensate water; Anaerobic digestion (obtain fuel gas to heat water); Sludge pyrolysis (obtain fuel gas to heat water); and Gen-set waste heat, so as to transferred into 90C hot water for drying. Because of using waste-heat, the drying process does not require additional heat capacity, like heating oil or natural gas. It is a creation for CHP solution. The energy consumed during the process is the electricity for the input to conveyor, fan and motor.


This dehumidification dryer is equivalent to the combination of dehumidification waste-heat exchanger and mesh belt conveyor (playing the role of sludge placement).


Dehumidification waste-heat exchanger


Dehumidification waste-heat exchanger is like dehumidification heat pump. It utilizes refrigeration system to cool and dehumidify hot and wet air. The Cooler plays the role as evaporator of heat pump, while the Heater plays the role as condenser. The Heater provides the supply air with drying thermal, while the Cooler provides the moisture steam with cold source for condensation. 


The Heater gets the thermal from 90℃water, while the Cooler gets the cold source from 33℃water.


The hot dry air flows through wet materials and takes away moisture thus becomes hot wet air, which then passes through the cold end of heat pump and condenses the absorbed water (dehumidification). The cold dry air after dehumidification is then heated by the hot end of heat pump and becomes hot dry air (energy recovery). A new cycle starts. 


Specification


COMMON TECHNICAL SPECS

Standard Heat-supplied conditions

85℃/65℃ (hot water, steam, etc.)

Standard drying temperature

48~60℃(return air)/68~85℃(supply air)

Standard Cooling Condition

33℃/45℃(cooling water)(△t=12℃)

Control System

Touch screen + PLC programmable controller




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Feature

  • One integrate module: Heat pump + mesh belt + insulation board, easier on-site installation.
  • Upgraded corrosion resistance: condenser, evaporator and refrigerant pipelines, heat pump support are SUS316L.
  • Hot water/Gas/Generator waste heat can be utilized.
  • Two modules share one belt-driven type blower, which makes cleaning and maintenance easier.
  • Flexibility and efficiency on overhaul wok, upgraded quick-opening type service access door.


EFFICIENCY

  • Sludge moisture content can be reduced from 80% to 10% (20% to 90% Solids), adjustable as required.
  • Sludge volume can be reduced by 67% and weight by 80%, this results in 1 truckload to be hauled where there used to be 5.
  • Optimized evaporation efficiency, available to automatically operate 24/7 with minimized operator attendance.        


SAFETY

  • Low processing temperature of 40-75℃ in a closed cabinet ensuring long-term disposal safety.
  • Outlet Sludge<50℃ requiring no need for secondary cooling which allows it to be stored directly.


ENVIRONMENT

  • Sustainable and eco-friendly process, with enclosed design to minimize odor emission.
  • Available to be built inside the factory for sludge centralized processing.
  • The clear condensate water from the drying process can directly drain to sewage pool without any secondary treatment.


INNOVATION

  • The dehumidification capacity for waste heat dryer reaches as high as 12kg.H2O/kW.h, which is the world’s leading technology standard.
  • Energy-consumption saved by 50% compared to the current industry standard.


ECONOMY

  • The energy consumed during the process is only the electricity needed to operate the compressors and the fans or air handlers.


STERILIZATION

  • With pasteurization (low-temperature heating sterilization) at 70℃ drying for 90-120 minutes, it can sterilize over 90% bacteria effectively.


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Category

SLUDGE DRYER - SHINCCI CONTAINER SLUDGE DRYER - กากตะกอนอุตสาหกรรมและการอบแห้ง
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